Case CX490D CX500D Tier 4B (final) Crawler Excavator Service Repair Manual (NA)

Download Complete Service Repair Manual for Case CX490D CX500D Tier 4B (final) Crawler Excavator

This Factory Service Repair Manual offers all the service and repair information about Case CX490D CX500D Tier 4B (final) Crawler Excavator

The information on this manual covered everything you need to know when you want to repair or service Case CX490D CX500D Tier 4B (final) Crawler Excavator

Part number 47937809
English
February 2016

Product and Market Product:
CX490D Crawler excavators LC version (TIER4 FINAL) NA Market
CX490D Crawler excavators RTC version (TIER4 FINAL) NA Market
CX500D Crawler excavators LC Mass excavator version (TIER4 FINAL) NA Market
CX500D Crawler excavators RTC Mass excavator version (TIER4 FINAL) NA Market

Manual Contents:

INTRODUCTION
Engine 10
[10

001] Engine and crankcase 101
[10102] Pan and covers 102
[10106] Valve drive and gears   10

3
[10101] Cylinder heads 104
[10105] Connecting rods and pistons 105
[10103] Crankshaft and flywheel

106
[10216] Fuel tanks 107
[10206] Fuel filters   108
[10218] Fuel injection system

109
[10202] Air cleaners and lines   1010
[10250] Turbocharger and lines 1011
[10254] Intake and exhaust manifolds and muffler

1012
[10500] Selective Catalytic Reduction (SCR) exhaust treatment   1013
[10501] Exhaust Gas Recirculation (EGR) exhaust treatment 1014
[10400] Engine cooling system

  1015
[10414] Fan and drive 1016
[10310] Aftercooler 1017
[10304] Engine lubrication system

  1018
Hydraulic systems 35
[35000] Hydraulic systems   351
[35300] Reservoir cooler and filters

352
[35104] Fixed displacement pump 353
[35106] Variable displacement pump   354
[35102] Pump control valves

355
[35359] Main control valve 356

[35357] Pilot system   357
[35355] Hydraulic hand control

  358
[35356] Hydraulic foot control 359
[35352] Hydraulic swing system   3510
[35353] Hydraulic travel system

3511
[35354] Hydraulic central joint 3512
[35736] Boom hydraulic system 3513
[35737] Dipper hydraulic system

3514
[35738] Excavator and backhoe bucket hydraulic system 3515
[35360] Hammer and rotating bucket hydraulic system 3516
[35820] Hydraulic driven cooling fans

3517
Frames and ballasting 39
[39140] Ballasts and supports   391
Tracks and track suspension

48
[48130] Track frame and driving wheels   481
[48100] Tracks 482
[48134] Track tension units

  483
[48138] Track rollers 484
Cab climate control 50
[50100] Heating

501
[50200] Air conditioning 502
Electrical systems 55
[55000] Electrical system

551
[55100] Harnesses and connectors   552
[55525] Cab engine controls 553
[55015] Engine control system

554
[55201] Engine starting system   555

[55301] Alternator 556

[55302] Battery

    557
[55202] Cold start aid 558
[55011] Fuel tank system  

559
[55010] Fuel injection system   5510
[55014] Engine intake and exhaust system 5511
[55988] Selective Catalytic Reduction (SCR) electrical system

5512
[55989] Exhaust Gas Recirculation (EGR) electrical system 5513
[55012] Engine cooling system   5514
[55013] Engine oil system

5515
[55640] Electronic modules 5516
[55512] Cab controls 5517
[55036] Hydraulic system control

  5518
[55051] Cab Heating Ventilation and Air-Conditioning (HVAC) controls   5519
[55050] Heating Ventilation and Air-Conditioning (HVAC) control system

5520
[55416] Swing control system   5521
[55417] Travel control system 5522
[55530] Camera

  5523
[55518] Wiper and washer system 5524
[55404] External lighting 5525
[55514] Cab lighting

5526
[55408] Warning indicators alarms and instruments 5527
[55992] Anti-theft system 5528
[55

DTC] FAULT CODES 5529
Booms dippers and buckets 84
[84910] Boom

841
[84912] Dipper arm 842
[84100] Bucket 843
Platform cab bodywork and decals 90

[90

150] Cab 901
[90156] Cab glazing   902
[90118] Protections and footboards 903
[90

120] Mechanically-adjusted operator seat 904
[90100] Engine hood and panels 905

Total Pages: 3480

This manual can be used by anyone from a first time owner/amateur to a professional technician

Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawingsKeep this manual handy and use it often Performing routine preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs

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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English