Case CX490D CX500D Tier 4 (final) Crawler Excavator Service Repair Manual (MEA)

Download Complete Service Repair Manual for Case CX490D CX500D Tier 4 (final) Crawler Excavator

This Factory Service Repair Manual offers all the service and repair information about Case CX490D CX500D Tier 4 (final) Crawler Excavator

The information on this manual covered everything you need to know when you want to repair or service Case CX490D CX500D Tier 4 (final) Crawler Excavator

Part number 47937806
English
December 2015

Product and Market Product:
CX490D Crawler excavators LC version (TIER4 FINAL) MEA Market
CX500D Crawler excavators LC Mass excavator version (TIER4 FINAL) MEA Market

Manual Contents:

INTRODUCTION
Engine 10
[10

001] Engine and crankcase 101
[10102] Pan and covers 102
[10106] Valve drive and gears   10

3
[10101] Cylinder heads 104
[10105] Connecting rods and pistons 105
[10103] Crankshaft and flywheel

106
[10216] Fuel tanks 107
[10206] Fuel filters   108
[10218] Fuel injection system

109
[10202] Air cleaners and lines   1010
[10250] Turbocharger and lines 1011
[10254] Intake and exhaust manifolds and muffler

1012
[10500] Selective Catalytic Reduction (SCR) exhaust treatment   1013
[10501] Exhaust Gas Recirculation (EGR) exhaust treatment 1014
[10400] Engine cooling system

  1015
[10414] Fan and drive 1016
[10310] Aftercooler 1017
[10304] Engine lubrication system

  1018
Hydraulic systems 35
[35000] Hydraulic systems   351
[35300] Reservoir cooler and filters

352
[35104] Fixed displacement pump 353
[35106] Variable displacement pump   354
[35102] Pump control valves

355
[35359] Main control valve 356

[35357] Pilot system   357
[35355] Hydraulic hand control

  358
[35356] Hydraulic foot control 359
[35352] Hydraulic swing system   3510
[35353] Hydraulic travel system

3511
[35354] Hydraulic central joint 3512
[35736] Boom hydraulic system 3513
[35737] Dipper hydraulic system

3514
[35738] Excavator and backhoe bucket hydraulic system 3515
[35360] Hammer and rotating bucket hydraulic system 3516
[35820] Hydraulic driven cooling fans

3517
Frames and ballasting 39
[39140] Ballasts and supports   391
Tracks and track suspension

48
[48130] Track frame and driving wheels   481
[48100] Tracks 482
[48134] Track tension units

  483
[48138] Track rollers 484
Cab climate control 50
[50100] Heating

501
[50200] Air conditioning 502
Electrical systems 55
[55000] Electrical system

551
[55100] Harnesses and connectors   552
[55525] Cab engine controls 553
[55015] Engine control system

554
[55201] Engine starting system   555

[55301] Alternator 556

[55302] Battery

    557
[55202] Cold start aid 558
[55011] Fuel tank system  

559
[55010] Fuel injection system   5510
[55014] Engine intake and exhaust system 5511
[55988] Selective Catalytic Reduction (SCR) electrical system

5512
[55989] Exhaust Gas Recirculation (EGR) electrical system 5513
[55012] Engine cooling system   5514
[55013] Engine oil system

5515
[55640] Electronic modules 5516
[55512] Cab controls 5517
[55036] Hydraulic system control

  5518
[55051] Cab Heating Ventilation and Air-Conditioning (HVAC) controls   5519
[55050] Heating Ventilation and Air-Conditioning (HVAC) control system

5520
[55416] Swing control system   5521
[55417] Travel control system 5522
[55530] Camera

  5523
[55518] Wiper and washer system 5524
[55404] External lighting 5525
[55514] Cab lighting

5526
[55408] Warning indicators alarms and instruments 5527
[55992] Anti-theft system 5528
[55

DTC] FAULT CODES 5529
Booms dippers and buckets 84
[84910] Boom

841
[84912] Dipper arm 842
[84100] Bucket 843
Platform cab bodywork and decals 90

[90

150] Cab 901
[90156] Cab glazing   902
[90118] Protections and footboards 903
[90

120] Mechanically-adjusted operator seat 904
[90100] Engine hood and panels 905

Total Pages: 3432

This manual can be used by anyone from a first time owner/amateur to a professional technician

Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawingsKeep this manual handy and use it often Performing routine preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs

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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English