Brand: Clark
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader or Foxit Reader
Size: 4.31MB
Pages: 63
Download Service Repair Manual For Clark WP15 Electric Pallet Truck
This Service Repair Manual offers all the service and repair information for Clark WP15 Electric Pallet Truck With this in-depth & highly detailed manual you will be able to work on your vehicle with the absolute best resources available which will not only save you money in repair bills but will also help you to look after your bussiness
The information on this manual covered everything you need to know when you want to repair or service Clark WP15 Electric Pallet Truck
Manual No SM-EU 108 / 042017
Models Covered:
Clark WP15 Electric Pallet Truck 8256
This manual is INSTANT DOWNLOAD
It means no shipping cost or waiting for getting a CD package for several days you will receive this manual today via instant download on completion of payment via our secure payment processor
Manual Contents:
1 DESCRIPTION
1
1-1 INTRODUCTION 1
1-2 GENERAL DESCRIPTION 1
1-3 SAFETY FEATURES 1
2 OPERATION 3
2-1
GENERAL 3
2-2 OPERATING PRECAUTIONS 3
2-3 BEFORE OPERATION 3
2-4 GENERAL CONTROL OPERATION
6
2-5 DRIVING AND STOPPING PROCEDURES
6
2-51 Stopping 6
2-6BELLY-BUTTON SWITCH
7
2-7STEERING ARM GAS SPRING 7
2-8 LIFT AND LOWER CONTROLS 7
2-9 LOADING AND UNLOADING 7
2-10PARKING 7
3 PLANNED MAINTENANCE 9
3-1
GENERAL 9
3-2 MONTHLY AND QUARTERLY CHECKS 9
3-3 BATTERY CARE 9
3-31 General
9
3-32 Safety Rules 10
3-33 Battery Care and Charging10
3-34 Battery Cleaning 10
3-35 Maintenance Free Batteries
10
3-4 CHARGING BATTERIES 11
3-5 BATTERIES REPLACEMENT 11
3-6 LUBRICATION 12
4 TROUBLESHOOTING 15
4-1
GENERAL 15
4-2 CONTROLLER TROUBLESHOOTING 18
4-21 Fault Detection 18
4-22 Hand Held Programmer (Optional)18
4-2
3 Fault Recording 18
4-24 General Checkout 18
4-25 Diagnostic History 20
4-26 Test the Fault Detection Circuitry
20
4-27 Programmable Parameters 20
4-28 Diagnostics and Troubleshooting29
4-281 LED Diagnostics29
4-29 Programmer Diagnostics 29
5 OPERATING CONTROL SYSTEM
33
5-1 CONTROL HEAD 33
5-11 Cap Assembly Removal 33
5-12 Cap Assembly Installation 34
5-13 Control Head Removal 35
5-1
4 Control Head Installation 35
5-15 Potentiometer Replacement 35
5-16 Belly-Button Switch Replacement 35
5-2 STEERING ARM 38
5-2
1 Return Spring Replacement 38
5-22 Steering Arm Removal 38
5-23 Steering Arm Installation 38
5-3 UPPER COMPARTMENT COVERS 38
5-3
1 Removal 38
5-4 LOWER COMPARTMENT COVERS 39
5-41 Removal 39
5-42 Installation
39
6 BRAKE SERVICING 41
6-1 BRAKES 41
6-11 Brake Assembly Replacement 41
7 DRIVING SYSTEM 43
7-1
Drive Wheel 43
7-2 Transmission 43
7-3 Load Wheel 45
7-31 Removal
45
7-32 Repair 45
7-33 Load Wheel Installation 45
8 ELEVATION SYSTEM SERVICING 47
8-1 LIFT LINKAGE 47
8-1
1 Removal 47
8-12 Repair 48
8-13 Installation 48
9 HYDRAULIC SYSTEM
49
9-1 LINES AND FITTINGS 49
9-2 HYDRAULIC AND ELECTRICAL ASSEMBLY
REMOVAL 50
9-21 Removal
50
9-22 Installation 50
9-3 HYDRAULIC PUMP MOTOR AND
RESERVOIR ASSY 50
9-31 Removal 50
9-3
2 Disassembly and Reassembly 50
9-33 Installation 50
9-34 Lift Cylinder 52
9-341 Removal 52
9-3
42 Repair 52
9-343 Installation 52
10 ELECTRICAL COMPONENTS 53
10-1 ELECTRICAL CONTROL PANEL
53
10-11 Maintenance 53
10-12 Cleaning 53
10-13 Controller Removal53
10-14 Controller Installation
53
10-15 Charger Removal 53
10-16 Charger Installation 53
10-17 Cooling Fan Removal 56
10-18 Cooling Fan Installation 56
10-1
9 Buzzer Removal 56
10-110 Buzzer Installation 56
10-111 Key Switch Removal 56
10-112 Key Switch Installation
56
10-113 Battery Indicator Removal 56
10-114 Battery Indicator Installation 56
10-115 LED Indicator Removal 56
10-116 LED Indicator Installation
56
10-117 Emergency Disconnect Removal 57
10-118 Emergency Disconnect Installation 57
10-119 Lift Limit Switch Removal 57
10-120 Lift Limit Switch Installation 57
10-2
PUMP MOTOR 57
10-3 DRIVE MOTOR 57
10-4 DEADMAN SWITCH 57
11 OPTIONAL EQUIPMENT 59
12 ILLUSTRATED PARTS BREAKDOWN 61
Total pages: 63
This manual can be used by anyone from a first time owner/amateur to a professional technician
Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings Keep this manual handy and use it often Performing routine preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English