John Deere 3032E 3036E 3038E Compact Utility Tractors Service Technical Manual - TM100619

John Deere 3032E, 3036E, 3038E Compact Utility Tractors Service Technical Manual (TM100619)TM100619 - John Deere Compact Utility Tractors Models 3032E, 3036E and 3038E (SN 010001-60999) Tractors All Inclusive Technical Service Manual (Diagnostic & Repair)

PDFAll Inclusive Diagnosis, Operation, Tests, Repair & Service manual with electrical wiring diagrams for John Deere Compact Utility Tractors Models 3032E, 3036E and 3038E (SN 010001-60999), with all the shop information to maintain, diagnostic, repair, service like professional mechanics

MAIN SECTIONSForeword Safety Safety Specifications and Information General Specifications Fuel and Lubricants Serial Number Locations Engine-Diesel Specifications Component Location Theory of Operation Diagnostics Tests and Adjustments Repair Electrical General Information Specifications Component Location Schematics and Harnesses Operation and Diagnostics Tests and Adjustments Repair Export Electrical Component Location Schematics and Harnesses Operation and Diagnostics Power Train Specifications Component Location Theory of Operation Diagnostics Troubleshooting Tests and Adjustments Repair Hydraulics Specifications Component Location and Schematics Theory of Operation Troubleshooting Tests and Adjustments Repair Steering Specifications Component Location Theory of Operation Diagnostics Tests and Adjustments Repair Brakes Specifications Component Location Theory of Operation Diagnostics Tests and Adjustments Repair Miscellaneous Specifications Component Location Repair Total Pages: 1,090 pagesFile Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)Language: EnglishTABLE OF CONTENTS (exploded view) 10 - General Information 05 - Safety Avoid Harmful Asbestos Dust Avoid Heating Near Pressurized Fluid Lines Avoid High-Pressure Fluids Dispose of Waste Properly Handle Chemical Products Safely Handle Fluids Safely342200224Avoid Fires Illuminate Work Area Safely Live With Safety Park Machine Safely Prepare for Emergencies Prevent Acid Burns Prevent Battery Explosions Protect Against High Pressure Spray Recognize Safety Information Remove Paint Before Welding or Heating Replace Safety Signs Service Cooling System Safely Service Machines Safely Service Tires Safely Stay Clear of Rotating Drivelines Support Machine Properly Understand Signal Words Use Proper Lifting Equipment Use Proper Tools Wear Protective Clothing Work in Clean Area Work In Ventilated Area 20 - Specifications and Information 05 - Genearl Specifications Gasket Sealant Application Metric Bolt and Screw Torque Values Metric Cap Screw Torque Values342200224Grade 7 Service Recommendations For Flat Face O-Ring Seal Fittings Service Recommendations for O-Ring Boss Fittings Unified Inch Bolt and Screw Torque Values 10 - Fuels and Lubricants Alternative and Synthetic Lubricants Diesel Engine Break-In Oil Diesel Engine Oil Diesel Fuel Grease Heavy Duty Diesel Engine Coolant Lubricant Storage Mixing of Lubricants Transmission and Hydraulic Oil 15 - Machine Specifications Engine Serial Number Machine Product Identification Number Serial Numbers 25 - Diagnostic Trouble Codes 05 - General References 10 - Instrument Cluster Control (ICC) DTC 15 - Engine Control Unit (ECU) DTC 30 - Engine - Diesel 05 - Specifications General Specifications Operational Tests Other Materials Repair Specifications Service Equipment and Tools Tests and Adjustment Specifications Torque Values, Non-Standard Fasteners 10 - Component Location Air Cleaner and Intake Components Fuel Supply Components Turbocharger Components 15 - Theory of Operation Air Intake System Cooling System Operation Fuel System Operation Lubrication System Operation Turbocharger Operation 20 - Diagnostics Check for Head Gasket Failures Coolant in Oil or Oil in Coolant Coolant Temperature Abnormal Diagnostic Table Engine Oil Diagnostics Engine Oil Pressure Low Engine Operation Poor Engine Starting Problem Engine Troubleshooting Excessive Fuel Consumption Incorrect Manifold Pressure Low Engine Compression Turbocharger Failure Analysis 25 - Tests and Adjustments Bleed Fuel System Camshaft End Play Check Check Air Intake System Check for Excessive Engine Crankcase Pressure (Turbocharged Engines) Check for Exhaust Air Leaks (Turbocharger) Check for Intake and Exhaust Restrictions Connecting Rod Bearing Clearance Check Connecting Rod Side Play Check Cooling System Pressure Test Crankshaft End Play Check Crankshaft Main Bearing Clearance Check Cylinder Compression Test Engine Oil Pressure Test Fan and Alternator Drive Belt Adjustment Fuel Injection Nozzle Test Fuel Supply Pump Pressure Test Fuel System Leakage Test Injection Pump Timing Radiator Bubble Test Radiator Pressure Cap Test Slow Idle Adjustment Thermostat Opening Test Throttle Rod Adjustment Timing Gear Backlash Check Turbocharger Inspection Turbocharger Oil Seal Leak Check Turbocharger Waste Gate Test Valve Clearance Adjustment Valve Lift Check 30 - Repair Camshaft Followers Camshaft Crankshaft and Main Bearings Crankshaft Front Oil Seal Crankshaft Rear Oil Seal Cylinder Bore Cylinder Head and Valves Disassembly and Assembly Cylinder Head and Valves Removal and Installation Engine and Flywheel Housing Split Engine Removal and Installation Exhaust Manifold Flywheel and Coupling Fuel Filter and Water Separator Fuel Injection Nozzles Fuel Injection Pump Glow Plug Removal and Installation (3032E) Grind Valve Seats Idler Gear Intake Manifold Lap Valves Measure Piston-To-Cylinder Head Clearance Muffler Removal and Installation Oil Pan and Strainer Oil Pump Piston and Connecting Rod Piston Inspection Radiator Removal and Installation Rocker Arm Assembly Rocker Cover Removal and Installation Starting Motor Removal and Installation Thermostat Removal and Installation Timing Gear Cover Mounting Plate Timing Gear Cover Turbocharger Removal and Installation Valve Guides Valve Recession Valve Seats Valve Springs Water Pump Removal and Installation 40 - Electrical 05 - General Information Common Circuit Tests Conductors For 12 Volt Circuits Diagnostic Information Reading Electrical Schematics Theory Of Operation Information Wire Color Abbreviation Chart 10 - Specifications Other Materials Service Equipment and Tools Specifications 15 - Component Location Control Panel Cruise Control Components Electrical Components Load Center 20 - Schematic and Wiring Harness Cruise Control Harness Color Codes Cruise Control Schematic Main Schematic Schematic and Wiring Harness Legend W1 Main Wiring Harness Color Codes W1 Main Wiring Harness W2 Cruise Control Wiring Harness 25 - Operation and Diagnostics Charging Circuit Diagnosis Charging Circuit Schematic Charging Circuit Theory of Operation Cranking Circuit Diagnosis Cranking Circuit Theory of Operation Cranking, Glow Plug, and Fuel Circuit Schematic Cruise Control Circuit Diagnosis Cruise Control Circuit Schematic Cruise Control Circuit Theory of Operation Display Panel Circuit Diagnosis Display Panel Circuit Schematic Display Panel Theory of Operation Fuel Supply Circuit Theory of Operation Glow Plug Circuit Theory of Operation Lighting Circuit Schematic Lighting Circuit Theory of Operation Power Circuit Schematic Power Circuit Theory of Operation PTO Circuit Diagnosis PTO Circuit Operation PTO Circuit Schematic 30 - Tests and Adjustments Alternator Regulated Voltage Test Battery342200224Charge Battery342200224Load Test Battery Voltage and Specific Gravity Test Brake Switch Test Cruise Control Magnet Test Cruise Control Switch Test Engine Coolant Temperature Sensor Test Engine Oil Pressure Switch Test Fuel Shutoff Solenoid Test Fuse Test Glow Plug Test Ground Circuit Test Hazard Switch Test Horn Switch Test Key Switch Test Light Switch Test Manifold Heater Test Miniature Relay Test PTO Solenoid Test Rear PTO Switch Test Regulated Amperage and Voltage Test Relay Test Seat Switch Test Sensing Switch Test Starting Motor Amperage Draw Test Starting Motor No-Load Amperage Draw and RPM Test Starting Motor Solenoid Test Turn Signal Switch Test 35 - Repair Alternator Disassembly and Assembly Alternator Removal and Installation Starting Motor Disassembly and Assembly Starting Motor Inspection_Test 45 - Export Electrical 05 - Component Location Control Panel Electrical Components Load Center 10 - Schematic and Wiring Harness Main Schematic Schematic and Wiring Harness Legend W1 Main Wiring Harness Color Codes W1 Main Wiring Harness 15 - Operations and Diagnostics Charging Circuit Diagnosis Charging Circuit Electrical Schematic Charging Circuit Operation Cranking Circuit Diagnosis Cranking Circuit Electrical Schematic Cranking Circuit Theory of Operation Cruise Control Circuit Diagnosis Cruise Control Circuit Schematic Cruise Control Circuit Theory of Operation Display Panel Circuit Diagnosis Display Panel Circuit Electrical Schematic Display Panel Theory of Operation Fuel and Safety Circuit Diagnosis Fuel and Safety Circuit Electrical Schematic Fuel and Safety Circuit Operation Glow Plug and Manifold Heater Circuit Diagnosis Glow Plug Circuit Schematic Glow Plug Circuit Theory of Operation Lights and Horn Circuit Diagnosis Lights and Horn Circuit Operation Lights and Horn Circuit Schematic Power Circuit Diagnosis Power Circuit Electrical Schematic Power Circuit Theory of Operation PTO and Safety Circuit Diagnosis PTO and Safety Circuit Electrical Schematic PTO and Safety Circuit Operation 50 - Power Train 05 - Specifications General Specifications Other Material Repair Specifications Service Equipment and Tools Torque Specifications 10 - Component Location Axle Housing Brake and Axle Housing Brake and Differential Lock Linkage Differential Assembly Drive Pedals and Linkage Front Drive (For MFWD) MFWD Front Axle Housing and Differential Pinion Shaft PTO Clutch and Brake Assembly PTO Rear Shaft Rear Axle and Final Drive Transmission and Swash Plate Transmission Housing Transmission Oil Pump 15 - Theory of Operation Differential Power Flow and Lock MFWD Power Operation Power Transmission - Rear PTO Range Transmission 20 - Diagnostics Final Drive Diagnosis System Checks 25 - Troubleshooting Differential Lock Final Drive Symptom Diagnosis General Operation PTO Diagnostics Symptom Diagnosis 30 - Tests and Adjustments Charge Pump Pressure Test and Adjustment Control Pedal Adjustment Differential Backlash Adjustment Differential Pinion Shaft Adjustment 35 - Repair Axle Housing Disassembly and Assembly Differential Removal and Installation Hydraulic Gear Pump and Drive Removal Hydraulic Gear Pump Removal Machine Splitting (Front) Machine Splitting (Rear) MFWD Differential MFWD Final Drive Cover MFWD Output Assembly MFWD Removal and Installation MFWD Spindle Shaft PTO Clutch Disassembly and Assembly PTO Clutch Removal and Installation PTO Drive Shaft and Gears Rear Axles Speed Range Gears 60 - Hydraulics 05 - Specifications Hydraulic Specifications Service Equipment and Tools Torque Specifications 10 - Component Location and Schematics PTO System Schematics Rockshaft and Lift Arms Rockshaft and SCV System Schematics Rockshaft Control Valve Steering System Components Steering System Schematic 15 - Theory of Operation Hydraulic Operation PTO Clutch and Brake Theory of Operation Rockshaft Operation 20 - Troubleshooting Hydrostatic Troubleshooting Rockshaft Hydraulics 25 - Tests and Adjustments Charge Pressure Test Hydraulic System Bleed Procedure Lift Arms Adjustment PTO Clutch Pressure Test Rate of Drop and Stop Valve Adjustment Rockshaft Leakage Test Rockshaft Lift Cycle Test Rockshaft Position Feedback Linkage Adjustment Rockshaft Surge Relief Test Steering Pressure Test System Pressure Adjustment System Pressure and Flow Test 30 - Repair Hydraulic Gear Pump and Reduction Rockshaft Disassembly and Assembly Rockshaft Lift Arms Removal and Installation Rockshaft Removal and Installation 70 - Steering 05 - Specifications Service Equipment and Tools Steering Specifications Torque Specifications 10 - Component Location and Schematics Steering Components Steering System Schematic 15 - Theory of Operation Steering 20 - Troubleshooting Symptom Steering Noisy or Vibrates Symptom Steering Problems System Steering Checks 25 - Tests and Adjustments Steering Pressure Check Steering System Test Toe-in Adjustment MFWD 30 - Repair Steering Control Unit (SCU) Removal and Installation Steering Cylinder Removal and Installation MFWD Steering Wheel Removal and Installation Tie Rod Removal and Installation MFWD 80 - Brakes 05 - Specifications Brakes Torque Specifications 10 - Component Location Brake Assembly Brake Pedal and Linkage (Exploded View) Brake Pedal and Linkage 15 - Theory of Operation Brakes 20 - Troubleshooting Brakes Diagnostic Check Points 25 - Tests and Adjustments Brake and Differential Lock Adjustment 30 - Repair Brake Assembly Brake Pedal Assembly Removal and Installation 90 - Miscellaneous 05 - Specifications General Specifications Torque Specifications 10 - Component Location Fuel Tank and Firewall 15 - Repair Battery Removal and Installation Control Panel Removal and Installation Front Wheel Removal and Installation Fuel Tank Removal and Installation Hood Removal and Installation Operator342200231s Foot Decks Rear Fenders Removal and Installation Rear Wheel Removal and Installation Roll Over Protection System (ROPS) Seat and Seat Support Removal and Installation