Brand: Linde
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader or Foxit Reader
Size: 50.45MB
Pages: 738
Download Complete Service Training Manual for Linde Electric Lift Truck E 20 / 25 / 30 Series 336
This Factory Service Training Manual offers all the service and repair information about Electric Lift Truck E 20 / 25 / 30 Series 336
The information on this manual covered everything you need to know when you want to repair or service Electric Lift Truck E 20 / 25 / 30 Series 336
Models Covered:
Linde Electric Fork Truck
E 14 / 16 / 16C / 18
Series 335
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Manual Contents:
2 Linde electric fork truck E 20 / 25 / 30 Series 336 1
2
1 Drive Motor 1
211 Traction motor to 6/95 1
212 Traction motor from 7/95 3
213 Checking and renewing the traction motor brushes 5
214 Traction motor disassembling 6
215 Fan 8
216 Speed sensor 8
2
2 Drive Gearbox 1
221 Drive axle removal 2
222 Drive axle disassembly and assembly 4
223 Planetary hub reduction gearbox (from 1/95 to 5/95) 6
2231 Removing the planetary hub reduction gearbox from the traction motor 6
2
232 Disassembly of the planetary hub reduction gearbox 6
2233 Assembly of the planetary hub reduction gearbox 6
2234 Installing the planetary hub reduction gearbox on the traction motor 7
224 Planetary hub reduction gearbox (from series 6/95) 8
2
241 Removing the planetary hub reduction gearbox from the traction motor 8
2242 Disassembly of the planetary hub reduction gearbox 8
2243 Assembly of the planetary hub reduction gearbox 8
2244 Mounting the planetary hub reduction gearbox on the traction motor 8
2
25 Drive axle installation 10
23 Chassis 1
231 Seat switch 1
2311 Renewing the seat switch 2
232 Cabin 3
2321 Torsion bar springs 3
23211 Removing and installing the torsion bar springs 4
24 Steering system 1
2
41 SteerIng axle 2
2411 Steering axle removal 2
2412 Steering cylinder and track rod link 4
2413 Renewing the steering cylinder seals 6
2414 Renewing the wheel hub tapered roller bearings and shaft sealing ring 8
2
415 Renewing the axle body tapered roller bearings and wipers 10
2416 Installing the steering cylinder and track rod link 12
2417 Installing the steering axle 14
242 Power steering control valve 16
25 Controls 1
2
51 Travel control 1
2511 Accelerator sensor 1
25111 Accelerator sensor output signals 3
25112 Adjustment of the neutral position 3
252 Braking 4
2521 Renewing the brake linings 4
2522 Adjusting the foot brake 4
2
523 Adjusting the hand brake 4
26 Electrical system 1
261 Compact power module 2
2611 Traction power module 2
2612 Power module for lift control 4
2613 Power module tests 6
2614 Installation of the power modules 11
2
615 Arrangement of control panels in E 20 models 12
2616 Arrangement of control panels in E 25 / E 30 model 13
2617 Contactor panels 14
262 Contactors 16
2621 Directional contactors 16
2622 Regenerative braking contactor 1K5 18
2
623 Circuit breaker contactor 1K6 20
2624 Testing the protective circuitry 21
263 Fuses 22
2631 Main circuit fuses in model E 20 22
2632 Main circuit fuses in model E 25 / E 30 22
2633 Installation of the main circuit fuses 23
2
634 Control current fuses in model E 20 24
2635 Control current fuses in model E 25 / E 30 25
264 Voltage converter 26
265 Main circuit section traction control 27
2651 Current path for forward travel direction 28
2
652 Current path for reverse travel direction 29
2653 Freewheel circuit 30
2654 Regerative current braking 31
26541 Brake circuit stage 1 31
26542 Brake circuit stage 2 32
26543 Brake circuit stage 3 33
2
66 Electronic traction control unit 34
2661 Power supply 36
2662 TRACTION ENABLE 38
26621 Traction enable to series 6/95 38
26622 Traction enable from series 7/95 39
2663 Control of direction contactors 41
2
6631 Forward direction of travel 42
26632 Reverse direction of travel 43
2664 Single Pedal Models 44
26641 Modification to single pedal model 45
2665 Driving around corners 46
26651 Sensors for steering position 47
2
666 Handbrake current 48
26661 Checking the maximum current and handbrake current 49
2667 Temperature monitoring traction motors 50
26671 Temperature monitoring with thermal switches to series 6/95 50
2667
2 Temperature monitoring with thermal sensors from series 7/95 51
2668 Speed reduction 52
2669 Regenerative braking 54
26691 Speed sensor in the traction motor 55
26610 Current sensor 56
267 LTM control for working hydraulic system and steering 58
2
671 Electronic lift control 59
26711 Power supply 60
26712 Enable signal thermal switch and cut-off when battery is discharged (to series 6/95) 61
26713 Enable signal thermal sensor and cut-out with discharged battery (from series 7/95) 62
2
6714 Control of the various work functions 63
26715 Adjustments 65
2672 Control of steering function 66
26721 Operation of speed sensor 2B8 67
268 Fans 68
2681 Fan method of operation until series 6/95 68
2
682 Fan method of operation from series 7/95 69
269 Location of connectors 70
2691 Location of connectors to series 6/95 70
2692 Location of connectors from series 7/95 72
2610 Combined instrument 75
2
6101 Indicator lights 75
261011 Field weakening active indicator light (option) 76
261012 Turn signal indicator light (from series 7/95) 76
261013 Parking brake warning light (from series 12/94) 76
261014 Brake shoe warning light (option) 76
2
61015 Motor brush warning light 76
261016 Engine temperature warning light (from series 7/95) 76
261017 Travel direction indicator (option) 77
261018 Hydraulic oil temperature warning light (option) 77
2610
19 Hydraulic oil level warning light (option) 77
2610110 Fan warning light (from series 7/95) 77
2610111 Service interval indicator light 77
26102 Battery discharge indicator 78
2611 Linde Diagnostic Unit 80
2
6111 Operation of the diagnostic unit in connection with the combined instrument 82
261111 Programming of menu functions 11 to 24 84
261112 Resetting the service interval indicator with menu function 31 85
2611
13 Programming and reading the service hour menu functions 32 to 35 86
261114 Read-out functions with menu functions 41 to 43 87
2612 Brush monitoring 88
26121 Traction motor switching contacts 89
26122 Working hydraulics pump motor switching contacts 89
2
613 Wiring diagram 90
26131 Wiring diagram to series 6/95 90
26132 Wiring diagram from series 7/95 92
27 Hydraulic system 1
271 Hydraulic pump motor 1
272 Renewing the hydraulic pump motor brushes 1
2
73 Removing the hydraulic pump unit 1
274 Control valve 2
2741 Removing the control valve 2
2742 Adjusting the pressure relief valve 2
275 Working and steering hydraulivs circuit diagram 6
29 Options 1
2
91 Lighting wipers and heater 1
2911 Voltage converter 1
2912 Switches 2
2913 Fuse boxes 3
2914 Wiring diagram 4
210 Specials 1
2101 Pin Connectors 1
21011 AMP-Saab Pin Connectors 1
Total Pages: 168
This manual can be used by anyone from a first time owner/amateur to a professional technician
Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawingsKeep this manual handy and use it often Performing routine preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English