New Holland FR480 / FR550 / FR650 / FR780 / FR850 Forage Harvester Service Repair Manual #2

Download Complete Service Repair Manual for New Holland FR480 / FR550 / FR650 / FR780 / FR850 Forage Harvester

This Factory Service Repair Manual offers all the service and repair information about New Holland FR480 / FR550 / FR650 / FR780 / FR850 Forage Harvester

The information on this manual covered everything you need to know when you want to repair or service New Holland FR480 / FR550 / FR650 / FR780 / FR850 Forage Harvester

Models Covered:

FR480 Forage Cruiser Cursor 13 STAGE IV [715912001 715923100]
FR550 Forage Cruiser Cursor 13 STAGE IV [725912001 725923100]
FR650 Forage Cruiser Cursor 16 STAGE IV [735912001 735923100]
FR780 Forage Cruiser Cursor 16 STAGE IV [745912001 745923100]
FR850 Forage Cruiser Vector TIER 2 and STAGE II [555912001 555923100]

Product Market Product Engine
FR480 Forage Cruiser Cursor
13 STAGE IV [715912001
715923100]
Australia New Zealand F3HFE613H*B007
FR480 Forage Cruiser Cursor
13 STAGE IV [715912001
715923100]
Europe F3HFE613H*B007
FR550 Forage Cruiser Cursor
13 STAGE IV [725912001
725923100]
Europe F3H FE613F*B007
FR550 Forage Cruiser Cursor
13 STAGE IV [725912001
725923100]
Australia New Zealand F3H FE613F*B007
FR650 Forage Cruiser Cursor
16 STAGE IV [735912001
735923100]
Australia New Zealand F3JFE613A*B005
FR650 Forage Cruiser Cursor
16 STAGE IV [735912001
735923100]
Europe F3JFE613A*B005
FR780 Forage Cruiser Cursor
16 STAGE IV [745912001
745923100]
Europe F3JFE613B*B006
FR780 Forage Cruiser Cursor
16 STAGE IV [745912001
745923100]
Australia New Zealand F3JFE613B*B006
FR850 Forage Cruiser Vector
TIER 2 and STAGE II [555912001
555923100]
Australia New Zealand FVAE2884X*B200
FR850 Forage Cruiser Vector
TIER 2 and STAGE II [555912001
555923100]
Europe FVAE2884X*B200
48142771 28/

Manual Contents:

INTRODUCTION
Engine 10
[10

001] Engine and crankcase 101
[10216] Fuel tanks 102
[10218] Fuel injection system 103
[10400] Engine cooling system

104
[10414] Fan and drive 105
[10418] Rotary screen 106
[10304] Engine lubrication system

107
[10500] Selective Catalytic Reduction (SCR) exhaust treatment   108
Main gearbox and drive 14
[14100] Main gearbox and drive

  141
Transmission 21
[21114] Mechanical transmission 211
[21120] Gearbox

  212
[21130] Mechanical transmission external controls 213
[21100] Mechanical transmission lubrication system 214
[21

145] Gearbox internal components 215
[21182] Differential 216
Four-Wheel Drive (4WD) system 23
[23

101] Mechanical control 231
[23304] Four-Wheel Drive (4WD) gearbox   232
Front axle system

25
[25100] Powered front axle 251
[25102] Front bevel gear set and differential 252
[25310] Final drives

253
Rear axle system 27
[27450] Rear-powered steerable axle 271
[27550] Non-powered rear axle

272
Hydrostatic drive 29
[29218] Pump and motor components   291
[29202] Hydrostatic transmission

292
Brakes and controls 33
[33202] Hydraulic service brakes 331
[33110] Parking brake or parking lock

332
Hydraulic systems 35
[35000] Hydraulic systems 351
[35529] Spout

  352
[35102] Pump control valves 353
[35106] Variable displacement pump 354
[35204] Remote control valves

355
[35300] Reservoir cooler and filters   356
[35359] Main control valve 357
[35350] Safety and main relief valves

358
[35600] High flow hydraulics 359
[35410] Header or attachment height system 3510
[35602] Header or attachment leveling system

3511
[35514] Upper feed roll gearbox system 3512
[35516] Sharpening system 3513
[35530] Spout rotation circuit

  3514
[35532] Spout raising system 3515
[35534] Spout deflector system 3516
[35860] Main gearbox lubrication

3517
Steering 41
[41101] Steering control   411
[41206] Pump

412
[41216] Cylinders   413
[41432] Autoguidance steering 414
Wheels

44
[44511] Front wheels 441
[44520] Rear wheels 442
Cab climate control 50
[50

100] Heating 501
[50200] Air conditioning 502
Electrical systems 55
[55

000] Electrical system 551
[55100] Harnesses and connectors   552
[55015] Engine control system  

553
[55010] Fuel injection system 554
[55014] Engine intake and exhaust system 555
[55988] Selective Catalytic Reduction (SCR) electrical system

556
[55012] Engine cooling system 557
[55013] Engine oil system 558
[55301] Alternator

  559
[55426] Harvest material flow control system 5510
[55512] Cab controls 5511
[55640] Electronic modules

5512
[55610] Ground speed control 5513
[55019] Hydrostatic drive control system 5514
[55051] Cab Heating Ventilation and Air-Conditioning (HVAC) controls

  5515
[55050] Heating Ventilation and Air-Conditioning (HVAC) control system 5516
[55421] Feeding control system 5517
[55820] Chopping and cutting control systems

  5518
[55830] Rotary screen drive and cleaning 5519
[55680] Autopilot/Autoguidance 5520
[55450] Ejecting control system

  5521
[55408] Warning indicators alarms and instruments   5522
[55637] Silage additives system control 5523
[55

DTC] FAULT CODES 5524
Attachments/Headers 58
[58130] Attachment/Header frame 581
[58

900] Belt feeding 582
Product feeding 60
[60101] Feed roll 601
[60

122] Length-of-cut gearbox 602
[60103] Lower feed rolls   603
[60107] Upper feed rolls 604
Chemical applicators

63
[63115] Silage additives system 631
Chopping 64
[64100] Cutterhead

641
[64106] Drum   642
[64130] Drum gearbox 643
[64140] Sharpening system 644
[64

150] Shearbar 645
[64160] Crop processor 646
[64170] Transition channel/concave and lever 647
Ejection

70
[70120] Blower 701
[70120] Blower   702
Lubrication system

71
[71460] Grease lubrication system 711
Platform cab bodywork and decals 90
[90105] Machine shields and guards

901
[90150] Cab 902
[90151] Cab interior 903

Total Pages: 4897

This manual can be used by anyone from a first time owner/amateur to a professional technician

Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawingsKeep this manual handy and use it often Performing routine preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs

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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English