New Holland L565 LX565 LX665 Skid Steer Loader Repair Service Manual

Download Complete Service Repair Manual for New Holland L565 LX565 LX665 Skid Steer Loader

This Factory Service Repair Manual offers all the service and repair information about New Holland L565 LX565 LX665 Skid Steer Loader

The information on this manual covered everything you need to know when you want to repair or service New Holland L565 LX565 LX665 Skid Steer Loader

Manual Contents:

SECTION 1- GENERAL INFORMATION
INTRODUCTION

1-2
SAFETY INFORMATION
Precautionary Statements 1-3
Safety Precaution Information 1-4
Safety Decals 1-8
General Safety Information

1-12
HARDWARE TORQUE SPECIFICATIONS CHART 1-15
HYDRAULIC TUBE AND FITTING INSTALLATION 1-17
HYDRAULIC TUBE AND FITTING TORQUE SPECIFICATIONS 1-17
PROPERLY SUPPORTING A RAISED MACHINE

1-18
CAB AND BOOM TILT PROCEDURE 1-19
CRANING THE SKID-STEER LOADER 1-25
DRILLING HOLES IN OVERHEAD DASH 1-28
ADAPTING ATTACHMENTS REQUIRING 12V ELECTRICAL
POWER

1-28
HYDRAULIC SYSTEM COMPATIBILITY 1-30
ACCESSORY RELAY AND ENGINE FUSE BLOCK 1-31
SPECIFICATIONS 1-32
INDEX

1-37

SECTION 2 ENGINE
GENERAL ENGINE INFORMATION 2-2
ENGINE MODEL AND SERIAL NUMBER LOCATION 2-4
SAFETY PRECAUTIONS 2-6
GENERAL ENGINE DATA

2-7
TROUBLESHOOTING 2-9
SPECIFICATIONS 2-16
TORQUE SPECIFICATIONS 2-20
ENGINE REMOVAL

2-22
ENGINE DISMANTLING SEQUENCE 2-28
DISASSEMBLY INSPECTION FITS AND CLEARANCES OF COMPONENT ASSEMBLIES 2-36
REINSTALLATION OF ENGINE INTO LOADER FRAME 2-77
COOLING SYSTEM

2-80
FUEL SYSTEM 2-84
TURBOCHARGER 2-104
ELECTRICAL SYSTEMS ALTERNATOR AND STARTER 2-119
STARTER MOTOR TROUBLESHOOTING

2-133
MAXIMUM CIRCUIT RESISTANCE 2-154
SPECIAL TOOLS 2-155
LABOR GUIDE 2-156
INDEX

2-161

SECTION 3 ELECTRICAL SYSTEM
GENERAL ELECTRICAL INFORMATION 3-2
SPECIFICATIONS 3-8
WIRING DIAGRAM

3-11
ADVANCED WARNING SYSTEM EARLY MODEL SILVER FRAME 3-15
ADVANCED WARNING SYSTEM LATER MODEL GOLD FRAME 3-55
ELECTRICAL CIRCUITS 3-90
REMOVAL INSTALLATION AND WIRING OF ELECTRICAL COMPONENTS

3-103
FUEL SYSTEM COMPONENTS 3-130
WIRE HARNESS 3-141
ELECTRICAL SYSTEMS ALTERNATOR AND STARTER 3-150
MAXIMUM CIRCUIT RESISTANCE

3-185
LABOR GUIDE 3-186
INDEX 3-187

SECTION 4 FINAL DRIVE AXLES BRAKES GEARBOXES
GENERAL INFORMATION

4-2
SPECIFICATIONS 4-4
TROUBLESHOOTING 4-6
TESTING 4-10
AXLES

4-12
FINAL DRIVE 4-22
PARKING BRAKE 4-33
GEARBOXES 4-47
LABOR GUIDE

4-58

SECTION 5 HYDROSTATIC SYSTEM AND STEERING SYSTEM
GENERAL INFORMATION 5-2
SPECIFICATIONS 5-4
TROUBLESHOOTING

5-5
HYDROSTATIC DRIVE SYSTEM TESTING 5-8
HYDROSTATIC PUMPS 5-28
Removal 5-28
Disassembly

5-32
Inspection (parts) 5-38
Reassembly 5-42
Installation 5-48
HYDROSTATIC MOTORS

5-50
Removal 5-50
Disassembly 5-54
Inspection (parts) 5-59
Reassembly

5-62
Installation 5-71
HYDRAULIC SYSTEM CLEANING 5-73
START-UP PROCEDURE AFTER REBUILD 5-76
CHARGE CHECK VALVE REMOVAL AND REPLACEMENT

5-78
STEERING SYSTEM 5-80
Hydrostatic System Controls 5-80
Removal 5-81
Reassembly-Adjustment

5-86
Adjustment-Drive 5-91
INDEX 5-96

SECTION 6 HYDRAULIC SYSTEM
GENERAL INFORMATION 6-2
HYDRAULIC SYSTEM COMPATIBILITY

6-4
SPECIFICATIONS 6-9
TROUBLESHOOTING 6-11
HYDRAULIC SYSTEM TESTING 6-15
CONTROL VALVE (with Bolt-On Solenoid Blocks)

6-40
CONTROL VALVE (with Threaded Solenoid Ports) 6-51
HYDRAULIC PUMP 6-64
CYLINDERS BOOM AND BUCKET 6-80
HYDRAULIC COOLING FILTER RESERVOIR SYSTEM

6-100
LABOR GUIDE 6-112
INDEX 6-113

SECTION 7 SEAT CAB ROPS BOOM LOCK BOOM ATTACHMENT MOUNTING PLATE
GENERAL INFORMATION

7-2
SEAT 7-8
CAB INNER SHELL 7-12
ROPS FRAME 7-27
BOOM LOCK PIN LINKAGE

7-37
BOOM UPPER AND LOWER LINK 7-40
ATTACHMENT MOUNTING PLATES ROUND BAR AND SQUARE BAR 7-59
LABOR GUIDE 7-79
INDEX

7-80

SECTION 8 OPTIONAL EQUIPMENT
GENERAL INFORMATION 8-2
ARM PADS FOR CAB SIDE PANELS 8-8
ARMRESTS FOR DELUXE SEAT

8-9
AUXILIARY BOOM HYDRAULICS 8-10
BACK-UP ALARM 8-14
BLOCK HEATER (Engine) 8-15
BUCKETS

8-17
ELECTRIC POWER SUPPLY (12 volt 15 amp) 8-39
EXHAUST (Engine) 8-40
HAND CONTROLS (Right Hand Only) 8-42
HAND CONTROLS (Left Hand and Valve Linkage)

8-43
HEATER/DEFROSTER (Cab) 8-45
HIGH FLOW HYDRAULICS 8-52
HORN 8-61
ROAD/WORK LIGHTS

8-63
SHOULDER BELT (Seat) 8-68
SLOW-MOVING VEHICLE (SMV) SIGN KIT 8-69
TIRES/WHEELS 8-70
WARNING LIGHT (Rotary Beacon)

8-73
WARNING LIGHTS (Four-Way Flashers/Turn Signal) 8-76
REAR COUNTERWEIGHTS 8-80
LABOR GUIDE 8-81
INDEX

8-83

This manual can be used by anyone from a first time owner/amateur to a professional technicianEven the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings

Keep this manual handy and use it often Performing routine preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs

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Language: English