New Holland LM5030 Telehandler Service Repair Manual

Download Complete Service Repair Manual for New Holland LM5030 Telehandler

This Factory Service Repair Manual offers all the service and repair information about New Holland LM5030 Telehandler The information on this manual covered everything you need to know when you want to repair or service New Holland LM5030 Telehandler

Models Covered:

New Holland LM5030 Telehandler

Manual Contents:

SECTION 00 GENERAL
Description Page
General instructions

1
Safety rules   3
Product identification   6
Environmental considerations

8
Maintenance techniques   9
Specific sealing compounds 10
Minimum tightening valves for threaded fasteners

  11
Minimum tightening torques for fasteners   12
Load tables 14
Table of lubrificating oils

  17
SECTION 10 ENGINE
Description                                                                                                        Page
Main engine specifications

2
Engine model views 3
Removal and installation of engine and radiator 5
Removal

5
Installation 12
Filing the engine cooling system 14
Bleeding air from the system

14
Important warnings 14
SECTION 21 TRANSMISSION
Description                                                                                                             Page
Variable displacement motor

1
Exchanging seals 8
Exchanging the controller 9
Sealing the cover

12
Checking 14
Checking beginn of regulation control EP 15
Checking beginn of regulation control HD

16
Checking beginn of regulation control HA 17
Checking beginn of regulation control DA1/4 DA2 3 4 5 6 18
Variable displacement pump

20
Transmission 2 speed 86
Float setting 88
Disassembly of integrated reduction gear

  89
Assembly of integrated reduction gear   103
Special tools   120
SECTION 25 FRONT AXLE
Description                                                                                                             Page
Wheel toein check

3
Component overhaul   3
Front axle removal procedure 4
Planetary reduction 1:6 and the steering case

10
Steering cylinder 36
Differential: normal preloaded differential unit   57
Flanged reduction gear 603 type: integral 603 input gear

  73
Bevel pinion: version normal flange and nut revolution counter version   84
Ring and pinion adjusting: step for preloaded differential 105
Swinging support

  110
Planetary reduction: 1:4 23 117
Differential: preloaded limited slip differential unit 122
Differential: with block to spheres 100%

138
Differential: normal differential 156
Differential: limited slip differential unit (45%) 171
Update limited slip differential

187
Update differential with service negative and 100% lock brake 204
Bevel pinion: flanged to reductor gear 603  

219
Ring and pinion adjusting: version pinion cover and single arm 231
Ring and pinion adjusting: version pinion integral and double arm 237
Drive shaft removal

241
Special tools   244
SECTION 27 REAR AXLE
Description                                                                                                                  Page
Drive shaft removal

2
Reattachment 3
Rear axle removal procedure 4
Overhaul

7
Installation   8
SECTION 33 BRAKES
Description Page
Disassembly the incoming disc brake

2
Assembly the incoming disc brake 8
Disassembly brake: service brake and mechanic parking brake 13
Assembly brake: service brake and mechanic parking brake

27
Disassembly brake: service brake and differential hydraulic lock 100% 39
Assembly brake: service brake and differential hydraulic lock 100% 45
Disassembly brake: service brake negative brake 100% locked

47
Assembly brake: service brake negative brake 100% locked 61
Disassembly brake: negative brake 4 CUP springs 79
Assembly brake: negative brake 4 CUP springs

  81
SECTION 35 HYDRAULIC SYSTEM
Description
Hydraulic system circuit   2
Hydraulic control valve

  4
Cylinders 8
Lifting cylinder   8
Boom lifting phases

10
Boom descent phases   11
Lifting cylinders dismounting instructions 13
Boom overhaul

17
Replacement of internal boom tube   17
Replacement of carrier chain

24
Tilt cylinder replacement 41
Extension cylinder replacement 44
Boom extension replacement

48
SECTION 55 ELECTRICAL SYSTEM
Description
Chapter 1 Electrical system general
General description 4
Functions

7
Instruments indicators 12
LCD display   17
Inputs

24
SARANTITIPPING SYSTEM (Control Panel) 25
Warnings 25
Electrical connections

27
System layout   28
Control panel 29
Operation

31
Panel 33
System confuguration 35
Telehandler layout in tools calibration

37
Calibration mode 38
Enter calibration mode 39
Machine calibration

  40
Tools calibration 44
Reset calibration 47
Exit calibration mode

48
Test mode 49
Panel 49
Step

50
Alarms   56
Panel 56
Alarm code

  57
Alarm code list 58
SARANTITIPPING SYSTEM (LCD Display)

63
Technical features 80
Replacement of electrical cable 81
Chapter 2 Circuit diagrams
List of connectors

88
List of components 89
How to use the circuit diagrams  

90
Diagram 1: 93
Diagram 2: 95
Diagram 3:

96
Diagram 4: 97
Diagram 5: 98
Diagram 6:

99
Diagram 7: 100
Diagram 8:   101
Diagram 9:  

102
Diagram 10:   103

Total Pages: 675

This manual can be used by anyone from a first time owner/amateur to a professional technicianEven the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings

Keep this manual handy and use it often Performing routine preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs

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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English