New Holland LM5040 / LM5060 / LM5080 Telehandler Service Repair Manual

Download Complete Service Repair Manual for New Holland LM5040 / LM5060 / LM5080 Telehandler

This Factory Service Repair Manual offers all the service and repair information about New Holland LM5040 / LM5060 / LM5080 Telehandler

The information on this manual covered everything you need to know when you want to repair or service New Holland LM5040 / LM5060 / LM5080 Telehandler

Models Covered:

New Holland LM5040 Telehandler
New Holland LM5060 Telehandler
New Holland LM5080 Telehandler

Manual Contents:

SECTION 00 GENERAL
Description

Page
General instructions     1
Safety rules   3
Product identification

  6
Environmental considerations 11
Maintenance techniques 12
SECTION 10 ENGINE
Description
Main engine specifications

4
General engine specifications 5
General information on F4GE9484J*J600 engine 7
General information on F4GE9484J*J603 engine

12
Removal and installation of engine and radiator   17
Troubleshooting   29
Tightening torques

43
Special tools 44
SECTION 21 TRANSMISSION
Description
Powershift transmission

2
Transmission assembly 5
Drop box assembly 7
Operation of gearbox

8
Transmission and hydraulic oil circuit diagrams 15
Operation of modulating valve 31
Torque converter and oil cooler hydraulic circuit

  34
Troubleshooting guide 35
Troubleshooting procedures 35
Troubleshooting

37
Pressure tests on clutch and high pressure circuit 38
Pressure tests on torque converter and oil cooler hydraulic circuit

39
Test points 40
Assembly instructions   42
Transmission overhaul

45
APC122 electronic control with Powershift transmission (optional) 113
Power Shuttle transmission (optional) 117
Power shuttle transmission assembly

119
Assembly instruction   123
Operation of gearbox   125
Activated solenoids power flows and hydraulic circuit

127
Transmission overhaul 134
Brake pad substitution and adjustment of parking brake calliper
(Powershift and Powershuttle Transmission)

242
Special tools 253
SECTION 25 FRONT AXLE
Description
Technical data

2
Description 3
Operation 5
Troubleshooting

  6
Wheel toein check   7
Component overhaul   7
Front axle removal procedure

8
Front axle overhaul 9
Removing the steering cylinders     28
Dissasembly of 45% limited slip differential

53
Installation and adjustment of axle drive pinion 65
Front drive shaft 74
SECTION 27 REAR AXLE
Description
Technical data

2
Description 3
Operation diagram   5
Rear drive shaft

6
Component overhaul 9
Rear axle removal procedure 9
Overhaul

10
Special tools 11
SECTION 33 BRAKING SYSTEM
Description
Service brakes

2
Trailer brake 4
Parking brake 7
Brake disc adjustment

10
Troubleshooting 11
Brakes disassembly 12
SECTION 35 HYDRAULIC SYSTEM
Description
Technical data

2
Steering system hydraulic circuit 2
Introduction  

3
Steering valve 3
Telescopic boom hydraulic circuit 4
Component operation

  13
Hydraulic pump   13
Pressure reducing valve 21
Front loader controls/ operation

26
Balancing valves 30
Power steering (OSPQ)   32
Telescopic boom control valve

  34
Auxiliary functions control valve 47
Cylinders   48
Chains

70
Boom sections 71
Ride Control system (optional) 149
Floating boom control switch (optional)

158
Continuous flow control switch (optional) 160
Reversible fan (optional) 162
SECTION 55 ELECTRICAL SYSTEM
Description
Chapter 1 Electrical system general
Electrical equipment specifications

1
Electrical system and fuses 2
Controls and instruments   6
SAR AntiTipping System

15
Bulb replacement   34
Protecting the electrical systems during charging or welding 37
Starting the machine using jump leads

  38
Temporary wiring repairs 39
Electrical system general fault finding 41
Chapter 2 Circuit diagrams
List of connectors

44
List of components   45
How to use the circuit diagrams 46
Diagram 1: Starting/recharge/warning lights/indicators

48
Diagram 2: Transmission 50
Diagram 3: Wheel alignment/solenoid valves/brake system 58
Diagram 4: Boom control

60
Diagram 5: Chassis levelling (LM5080 only) 64
Diagram 6: Lights/windscreen wiper   66
Diagram 7: Work lights/beacon

70
Diagram 8: Antitipping system / sitestreet switch / roof wiper 72
Diagram 9: Heater radio/trailer socket/interior light

78
Diagram 10: Airconditioning system 80
Diagram 11: Rear attachment (optional)   82
Diagram 12: Reversible fan (optional)

86
Diagram 13: Ride Control system (optional)   88
Diagram 14: Floating boom (optional) 90
SECTION 60 AIR CONDITIONING SYSTEM
Description
Air conditioning system

2
Operation 2
Cab heatingventilation controls 3
Components

5
Precautions for use 11
Connections for servicing tools (recovery and recharge station) 14
Draining the refrigerant

  15
Recharging with refrigerant 15
Leak test   16
Special tools

  18
Troubleshooting 19

Total Pages: 733

This manual can be used by anyone from a first time owner/amateur to a professional technician

Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawingsKeep this manual handy and use it often Performing routine preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs

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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English