FastFix DB
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Standard Codes
Warning Symbols
Warning Levels
Prohibitory Symbols
Ordinance Symbols
Safety
General Safety
Battery Safety
Static Discharge Precautions
Welding Safety
Introduction Service Manual
Contents Section M
Machine Information
General Product Information
Truck Presentation
Truck Side Views
Intended Truck Application
Prohibited Truck Application
Truck Data
Dimensions
Data Plate
Main Components
Inch (SAE) and Metric Fasteners
Introduction
Nomenclature Threads
Strength Identification
Truck Torque Specifications
Conversion of Metric and English Units
Technical Service Data
Contents Section P
Planned Maintenance
Introduction Maintenance
Jacking Truck Off The Floor
Elevate Rear of Truck
Elevate Either Side of Truck
Lubricants
Standard
Service Schedule
Planned Maintenance Schedule
Planned Maintenance Procedures
General
Hardware
Noise
Leaks
Cables and Connections
Grease Location Points
Services Performed Daily or Every 8 Operating Hours
Chassis
Brakes
Wheels/Tires
Tiller Arm
Functions/Operations
Battery
Battery Connector
Services Performed Every Six Months or 500 Operating Hours Under Moderate
Usage or Three Months or 250Hours Under Severe Usage
Chassis
Motors
Drive Unit
Brake
Electrical Control System
Battery
Electrical Panel
Hydraulic System
Mast
Lifting Devices
Services Performed 12 Months or Every 1000 Operating Hours Under
Moderate Usage and Six Months or Every 500 Operating Hours Under Severe Usage
Drive Unit
Hydraulic System
Lubrication Chart
Oil and Grease Specifications
Lubricants
Grease Location Points
Contents Section S
Service Instructions
Stabilizer Support Arms
Theory of Operation
Maintenance
Inspection Covers
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
Decals
Decal with Protective Sheet
Decal without Protective Sheet
Electric Motors
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
Pump Motor
Removal
Installation
Drive Motor
Brush Inspection and Replacement
Brush Inspection
Brush Replacement
Motor Disassembly
Motor Assembly
Transmission
Theory of Operation
Maintenance
Fluid Changing
Troubleshooting
Repair and Rebuild
Parking Brake System
Theory of Operation
Maintenance
Mechanical Brake Release
Brake Adjustment
Troubleshooting
Repair and Rebuild
Drive Wheel
Theory of Operation
Maintenance
Drive Wheel Nut Inspection
Troubleshooting
Repair and Rebuild
Load Wheels
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
Tiller Arm Handle
Theory of Operation
Maintenance
Inspection
Troubleshooting
Repair and Rebuild
Tiller Arm Head
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
Steering Bearing
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
Electrical Functions
Theory of Operation
Battery Plugged In With Keypad
Battery Plugged In With Key Switch
Main ON/OFF Switch/Keypad ON
Travel Low Speed
Travel High Speed
Reverser
Lift
Lower
Maintenance
Wiring
Definitions
Shorts to Frame Test
Troubleshooting
Troubleshooting Flowchart
Main Harness Replacement
Operator Display and Programming
Special Modes
Service Display
Digital Inputs/Outputs from Transistor Controller
Transistor Controller System Mode
Changing Driver Accessible Parameters (P)
Changing Service Parameters
Parameter Description
Operating Parameter Programming
Display Part Numbers (Pn)
Error Codes (E)
Error Code History
Truck Fault Codes
Troubleshooting Chart Index
Travel (Tractor-first / Forks-first) System
Wiring System
Other Possible Troubleshooting Issues
Troubleshooting Charts
Battery
Theory of Operation
Maintenance
Inspection and Care
Exterior Cleaning
Charging
Storage
History Record
Troubleshooting
Repair and Rebuild
Swing Out Battery Pack
Theory of Operation
Maintenance
Electrical Testing
Required Equipment
Instructions
Troubleshooting
Repair and Rebuild
Battery Connector
Theory of Operation
Maintenance
Inspection
Troubleshooting
Repair and Rebuild
Switches
Theory of Operation
Maintenance
Troubleshooting
Repair and Rebuild
Main ON/OFF Switch
Arm Angle Switches
Key Switch (Optional)
Horn Switch
Converting Keypad to Key Switch
Fuses
Theory of Operation
Maintenance
Wiring Harness
Power Cables
Master Control Relay
Troubleshooting
Repair and Rebuild
Contactor Panel
Theory of Operation
Maintenance
Troubleshooting
Resistance Testing
Repair and Rebuild
Transistor Controller
Theory of Operation
Basics Of Circuit Operation
Interface
Control Features
Motor Circuit
Control Circuit
Definitions
Maintenance
Safety
Cleaning
Troubleshooting
Diagnostics and Troubleshooting
Fault Codes
Repair and Rebuild
Electronic Tiller Arm Card (ETAC)
Theory of Operation
Lift Cutout
Maintenance
Troubleshooting
Repair and Rebuild
Hydraulic System
Theory of Operation
Lift
Lower
Relief Pressure
Maintenance
Changing Hydraulic System Fluid
Hydraulic Pump Pressure Relief Valve
Troubleshooting
Troubleshooting Chart Index
Troubleshooting Charts
Repair and Rebuild
Hydraulic Unit
Reservoir
Filter Screen and Inlet Tube
Lift Pump
Lift Cylinder
Theory of Operation
Maintenance
Inspection
Troubleshooting
Repair and Rebuild
Mast
Theory of Operation
Maintenance
Visual Inspection
Lift Chain Inspection
Lift Chain Lubrication
Lift Chain Adjustment
Mast Guides/Dampers Adjustment
Troubleshooting
Repair and Rebuild
Forks
Theory of Operation
Maintenance
Inspection
Troubleshooting
Repair and Rebuild
Appendix
